CUSTOM WIRE HARNESS

Custom Wire Harness Manufacturing for OEM Programs

From a single connection to a branched equipment harness, start with your drawing, sample or connector list. We can review the build details with your team before production.

01Drawing or sample reviewWire, terminal and connector alignment

DEFINE THE BUILD

Specify the connections that matter.

Not every drawing is complete at the first conversation. These are the details that help turn a requirement into a useful manufacturing brief.

01 / CONNECTIONS

Connectors and terminals

Connector series, mating references, pin assignments, terminal types and any required wire-end treatment.

02 / ROUTING

Wire and branches

Wire gauge, circuit count, overall length, branch positions, protective covering and installation space.

03 / IDENTIFICATION

Assembly details

Labels, colors, mounting points, drawings and packaging instructions where the application requires them.

FROM BRIEF TO BUILD

Keep the same requirements in view.

  1. 01

    Review the inputs

    Start with the drawing or sample and identify the connections, routing constraints and details still to be confirmed.

  2. 02

    Align the sample

    Use a reference build to check connector orientation, branch layout, lengths and installation fit against the project brief.

  3. 03

    Agree on checks

    Make the drawing notes and acceptance criteria clear before discussing repeat production.

PROJECT REFERENCES

Connection types already organized around real equipment needs.

View product references

QUALITY CONTROL

Build requirements can be connected to inspection steps.

Continuity, pull-force, crimp profile and material checks are presented on the quality page as part of the process evidence, not as generic promises.

Review quality control
Cable continuity tester used during quality control

PROJECT QUESTIONS

Before you send an RFQ

Can we start from a sample?

Yes. A physical sample can help identify the connector layout, branch routing and assembly details. Include any changes you need from the sample.

What should the drawing include?

Show connection points, pinout, wire specification, lengths and tolerances when available. Tell us which details are still open for review.

Do you also work on cable assemblies?

Yes. See our custom cable assembly service for point-to-point and multi-connector cable builds.

READY TO DISCUSS A BUILD?

Start with the information you have today.

Contact HPC